Cyclone Mask 1: Revolutionizing Dust Protection

A Unique Safety Respirator with Cyclone Separation

During his compulsory community service in Austria at the Red Cross, designer Elias Thaddäus Pfuner witnessed the prevalence of respiratory diseases caused by dust. Motivated by the environmental impact of disposable masks, Pfuner set out to create a more sustainable solution. The result is Cyclone Mask 1, a groundbreaking half facepiece respirator that incorporates a cyclone separator and a digital system.

Cyclone Mask 1 stands out from other masks on the market due to its innovative pre-separation system. By separating large particles before they reach the filters, this unique feature extends the lifespan of the filters and reduces the ecological footprint of the mask. The mask also incorporates an RFID app system that provides real-time feedback to the user, indicating the status of the filters and when they need to be changed.

One of the key advantages of Cyclone Mask 1 is its longer filter lifecycle. The cyclone separation process not only reduces the size of the filters but also ensures that they remain effective for a longer period of time. This not only saves the user money but also reduces waste and pollution in the environment.

The design process for Cyclone Mask 1 involved extensive research and testing. Pfuner conducted interviews and questionnaires with construction workers to understand their needs and challenges with existing dust protection. Various CAD software and prototyping techniques were employed to refine the design, with materials such as cardboard, straps, and disposable dust masks used for early prototypes. The final design model was created using SLS printing technology, resulting in a durable and functional product.

Cyclone Mask 1 measures 115mm in width, 105mm in depth, and 152mm in height, making it compact and comfortable to wear. The strap system is compatible with other safety products such as helmets, glasses, and headsets, ensuring a secure fit. The mask also features a magnetic buckle that can be easily operated with gloves or dirty hands.

Recognized for its ingenuity and contribution to sustainability, Cyclone Mask 1 was awarded the Bronze A' Design Award in the Safety Clothing and Personal Protective Equipment category in 2017. This prestigious accolade celebrates designs that demonstrate technical excellence, creativity, and a commitment to improving quality of life.

Cyclone Mask 1 is not just a respiratory mask; it is a testament to the power of design and innovation in addressing real-world challenges. By combining functionality, sustainability, and user-friendly features, Pfuner has created a product that not only protects against dust but also educates users about the importance of dust protection and its impact on the environment.


Project Details and Credits

Project Designers: Elias Thaddäus Pfuner
Image Credits: Elias Pfuner, 2016
Project Team Members: Elias Thaddäus Pfuner
Project Name: Cyclone Mask 1
Project Client: Elias Thaddäus Pfuner


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